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Duplex Stainless Steel Nozzle Guide Vane Casting For Water Jet Propulsion Devices

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Henan Beitejia Machinery Manufacturing Co., Ltd.

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Duplex Stainless Steel Nozzle Guide Vane Casting For Water Jet Propulsion Devices

Place of Origin : Henan, China

Brand Name : XME

Model Number : PF20240904

Certification : TS16949

MOQ : 500 pieces

Price : $50.00 - $100.00/pieces

Material : Duplex Stainless Steel

Application : the power system in water jet propulsion devices

Process : Investment Casting

Delivery Time : within 30 days

Payment Terms : T/T, L/C, D/P D/A, Cash

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Product Description

Guide Vane Casting

The guide vane casting is a critical component of the power system in water jet propulsion devices, operating under harsh conditions and subjected to long-term erosion from high-speed fluid flow. The material must exhibit excellent mechanical properties, corrosion resistance, and a dense microstructure. Our technical team successfully achieved a one-time casting of the guide vane by employing a well-designed gating and riser system, a rapid cooling system, and advanced 3D printing technology for the sand core. Additionally, by controlling alloy composition, solution treatment temperature, and utilizing an AOD refining furnace, the quality of the casting meets all required control standards.

XINLONG MACHINERY & EQUIPMENT CO.,LTD

We are experts in investment casting and one of China's leading manufacturers of stainless steel precision castings. Our factory is equipped with three precision casting lines, utilizing both medium and low-temperature wax processes, and a machining workshop, with an annual production capacity of up to 7,000 tons of castings. To enhance our core technological competitiveness, we have consistently focused on increasing the automation level of our production equipment. The casting workshop features fully automated wax injection machines, a wax injection process group control system, automated shell-making robots, and an automatic temperature and humidity control system for the drying chambers. Our technical team has also independently designed a computerized batching system, equipped with a subcontracted pouring robotic arm and a large-scale shell-breaking robotic arm. Through continuous technological upgrades, our investment castings can reach a maximum weight of 300kg.

Maximum single-piece weight	300 Kg
Surface quality	≤Ra6.3, and after special processing, ≤Ra3.2
Rapid manufacturing capability	Equipped with powder sintering laser rapid prototyping machines and stereolithography rapid prototyping machines, we can quickly produce samples and small batches of products.
Vacuum casting capability	Equipped with a vacuum melting furnace, we can produce nickel-based and cobalt-based alloys, with a product weight range of 0.001 to 25 kg.

Wax injection

Shell building

Dewaxing

Pouring

Heat Treatment

Vacuum furnace melting

Quality Assurance

Quality Control and Standards

All our products would have quality control systems conforming to ISO9001:2015 quality control systems. Continuing statistical process control and process capability improvement would be applied for all products manufacturing process. Our commitment and continuous effort would be to improve product quality.

Process of Chemical Analysis

1.In house spectrometer with 24 channels capable of testing Fe, Ni, Co, Al based materials and also Nitrogen content.
2.All heats poured are tested on-line on Spectrometer.
3.All the scrap used are also tested before using.
4.Specimens are stored for particular period.

Metallurgical microscope

A Spetrometer

Magnet-powder flaw detector

Process of Physical Testing

1.In house Universal Testing Machine.
2.In house Hardness Testing Machine.
3.In house Impact Testing Machine.

Impact testing machine

Universal Testing Machine

Hardness Testing Machine

Various Test to be provided

Chemical Analysis, Tensile Test, Impact Test, Radiography (X-Ray), Dye Penetrate, Corrosion Test, MPT Test, Microstructure.

Packing & Delivery

Our products are all packed in wooden cases to ensure zero damage. If customers have specific requirements for the packaging, we will gladly accommodate. The products will be sent to you within 30 days and we will arrange everything from the initial consultation to the delivery of your chosen port anywhere the world.

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Duplex Stainless Steel Nozzle Guide Vane Casting For Water Jet Propulsion Devices Images

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